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CellCore

CellCore is a Berlin-based engineering company specialized in biomimetic engineering and the optimization of products and components using advanced simulation, 3D printing, and material science.

Engineering3D PrintingProduct DevelopmentBiomimetic EngineeringSimulationAdditive ManufacturingPrototyping
Founded: 2016

About

CellCore GmbH is an innovative engineering firm in Berlin that specializes in the design, simulation, and optimization of components and products through biomimetic engineering and advanced technological methods. Drawing inspiration from the structural principles of nature, CellCore develops innovative, efficient, and highly functional engineering solutions. The company provides comprehensive services from concept analysis, materials selection, simulation, and CAD-based construction to prototyping and small-batch production. Their expertise includes the development of cellular structures, topology optimization, generative design, materials science, and customized additive manufacturing workflows for a wide array of applications in sectors such as aerospace, automotive, medical technology, mechanical engineering, rail, and architecture. CellCore is acclaimed for integrating exclusive research, proprietary software tools, and interdisciplinary expertise to deliver efficient and reliable product innovations.

Products & Services

  • Analysis and concept development
  • Feasibility studies
  • Materials and process selection
  • Materials testing
  • Biomimetic lightweight design
  • Functionally graded cellular structures
  • Automated CAD workflow development
  • Simulation and design validation
  • Reverse and re-engineering
  • Prototyping
  • Small-scale production
  • Economic profitability analysis
  • 3D printing services (Multi Jet Fusion technology)
  • Design optimization for 3D printing
  • 3D scanning and digital repair
  • Development of generative CAE workflows
  • Component testing
  • Benchmark and optimization studies for engineering tools

Use Cases & Case Studies

  • 3D-printed thruster injector for small satellites (aerospace)
  • Biomimetic chair carrier component for SEDUS Stoll AG (design & architecture)
  • Monolithic 3D printed rocket engine demonstrator with SLM Solutions
  • Optimized honeycomb wing component for Formula Student TU Berlin race car
  • Hexagonal framework streetcar carriage body for Panik Ebner Design
  • Vacuum Infusion Prepreg Connector (cost-optimized serial plastic component)
  • Bionically optimized stabilizer frame for racing applications
  • Surface-optimized design for 3D printed parts (effects on mechanical performance and application-use)

Partnerships & Collaborations

  • TRUMPF Laser- und Systemtechnik GmbH
  • University of Stuttgart Institute of Space Systems
  • SEDUS Stoll AG
  • SLM Solutions Group AG
  • faSTTUBe (Formula Student Team, TU Berlin)
  • Panik Ebner Design
  • Werner-von-Siemens Centre for Industry and Science
  • Siemens Energy AG
  • Fraunhofer Gesellschaft
  • BAM (Federal Institute for Materials Research and Testing)

Awards & Recognition

  • Winner – Digital Innovations Start-up Competition (BMWi) 2017
  • Winner Concept – BASF 'Best Use of Fibre Reinforced Plastics' Competition 2017
  • Project review published in VDI Nachrichten

Contact Information

Certifications & Compliance

  • Parts manufactured with HP 3D High Reusability PA12 certified for biocompatibility according to ISO 10993 and FDA Intact Skin Surface Devices guidance (see HP material certificates)
  • UL 94 and UL 746A certifications for certain 3D printed plastics (Blue Card and White Card issued for HP PA12 materials)
  • No regulated substances per RoHS, REACH, and GADSL in 3D printing process materials